Want to make your solar installation project faster, easier and more cost-effective? TeZhong Machinery is your ultimate destination for high-quality solar PV pile drivers for ground installation.
Why choose TeZhong - Solar Pile Drivers TZ536 machine?
✔: Efficient Solution: The TZ536 Pile Driver is designed to simplify your solar installation.
✔: Trusted Durability: Built to withstand the toughest conditions, ensuring long-term reliability.
✔: Competitive Pricing: Affordable solution without compromising quality.
✔: Expert Support: TeZhong - Solar Pile Drivers is here to help!
Whether you are installing solar panels for a commercial or utility-scale project, TeZhong - Solar Pile Drivers provides everything you need to stay ahead in this rapidly evolving industry.
Discover the power and reliability of the TZ536:
1. Versatility: The hydraulic hammer and rotating head (hydraulic drilling motor) of the working accessories can be easily switched. They are specially designed for photovoltaic power station construction and can complete various complex working conditions such as pile driving, pile pulling / screw pile driving / auger drilling / impact drilling, which almost covers all construction scenarios in pile foundation construction in photovoltaic power station construction.
In addition, it supports customization and can be made into a working accessory with hydraulic hammer and rotating head, so there is no need to disassemble and replace.
2. The effective travel of the mast is 5 meters, plus a compensation height of 1 meter, so that TZ536 can handle piling work below 6 meters and drilling work below 5.5 meters, which can meet most construction needs. In addition, we have customized 8m high masts for customers, which require the addition and balancing of counterweights.
3. The mast can be extended 40cm horizontally, with a maximum forward tilt angle of 100° and a luffing cylinder that can swing 10° left and right. This makes the TZ536 more flexible, and the vertical angle can be adjusted according to the ground conditions, adapting to more complex working conditions.
4. Engine: The standard configuration is Yuchai 91KW,124Horsepower turbocharged four-cylinder diesel engine, which is powerful and reliable, and the turbocharger allows it to operate normally in high altitude areas. In addition, the engine can be customized with engines of other brands and emission standards, such as Cummins engines that meet Euro V emission standards.
5.360° rotation: The rotary motor and rotary bearing adopt the well-known domestic hydraulic brand - Zhongyi. The construction personnel can easily adjust the angle and direction of the drilling rig at the construction site to meet different operation requirements.
6. Tracks: The hydraulic motors of Eddie, a well-known domestic hydraulic brand, are reliable and durable, and customers have reported that there have been no problems. Each track is 2800mm long, 300mm wide, and 600mm high. These precise dimensions allow it to easily cope with the most difficult terrain. In addition to steel tracks, rubber tracks can also be customized, and rubber blocks can be added to steel tracks (if used in highway guardrail construction, it can prevent damage to the highway.
7. Hydraulic oil tank capacity: 105 liters. A breathing valve is installed on the top of the hydraulic oil tank to balance the air pressure inside the hydraulic oil tank. At the same time, it has excellent sealing performance to prevent the hydraulic oil from being contaminated and emulsified. The hydraulic oil can be used for a longer time and reduce costs.
8. Integrated operating table, one person can complete all operations of the machine.
9. Remote control system: Support customized remote control system. All operations can be completed by remote control, and the remote control distance is about 100m, which greatly reduces the difficulty of construction and improves construction efficiency.
1.Sawing machine: responsible for processing raw steel and raw materials.2.Drilling machine: responsible for general drilling tasks.
3.CNC machine tools: responsible for the production of precision parts, with high efficiency and high precision.4.Ordinary lathe: turning and drilling.5.Boring machine: high drilling accuracy, responsible for high-precision drilling tasks.
6.Paint room: responsible for internal and external paint (baking paint process, no color difference, and basically no fading)7.Shot blasting room: responsible for surface rust removal and stain removal.
8. Laser cutting machine: greatly improves cutting accuracy and efficiency, while lowering processing costs.
9. Welding robot: stable welding quality and high production efficiency.
So, you will understand why the quality of our pile drivers is so outstanding - the design and processing equipment are accurate to the mm level, and we even have unique skills in painting and shot blasting, all of which can make our guardrail pile drivers,solar pile driverss more reliable and more outstanding.
The following engine maintenance knowledge takes the Yuchai 91Kw four-cylinder turbocharged diesel engine commonly used by our pile driver manufacturers on solar pile drivers as an example:
Daily maintenance
Check the oil: Check the oil, coolant and fuel levels before starting the machine every day to see if they are within the normal range. If they are insufficient, add them in time.
Appearance cleaning: Open the hood at the rear end of the pile driver and wipe the oil and dust on the engine surface with a rag frequently to keep the engine appearance clean, so as to find out if there are any abnormalities such as leakage in time.
Check the belt: Check the tension and appearance of the engine belt regularly to see if there are any abnormalities such as cracks and wear. If any problems are found, adjust or replace them in time.
First-level maintenance (performed after 100 cumulative working hours)
Replace the engine oil and clean the crankcase: Replace all the engine oil in the crankcase and clean the crankcase with diesel. Drain the oil and clean the crankcase after the machine is warm so that the impurities in the engine oil can be discharged better.Generally, the engine oil can be filled to the middle of the yellow area at the end of the dipstick.During the running-in period of the pile driver, a lot of metal debris and other impurities will be produced, which need to be cleaned up.
Clean the air filter: Open the air filter, remove the filter element, and remove the dust and dirt on the filter element. If the filter element is damaged, replace it immediately.Note: The air filter element cannot be rinsed with water. Dust and dirt can only be blown away with a high-pressure airflow. If water is used for rinsing, the air filter element will be damaged.
Check the diesel filter: After 200 cumulative hours of operation, remove the diesel filter element and clean it with clean diesel. If the filter element is damaged, replace it immediately.
Secondary maintenance (performed after 500 cumulative working hours)
Check and adjust valve clearance: Check and adjust the clearance of intake and exhaust valves to ensure the normal opening and closing of valves and the normal intake and exhaust of the engine.
Injector maintenance: Check the injection of injectors, clean the injectors and correct the injection pressure to ensure the normal injection atomization effect of the injectors and improve the combustion efficiency.
Check valve seal: Check the sealing of valves and valve seats, and grind and correct them if necessary to prevent valve leakage and affect engine performance.
Check fasteners: Check the fastening and anti-loosening of cylinder head nuts, connecting rod nuts, and flywheel nuts to ensure that all components are firmly connected.
Piston connecting rod assembly inspection: Take out the piston connecting rod assembly, check the piston ring opening clearance, clean and remove carbon deposits in various places on the piston head and piston ring groove.
Check crankshaft oil seal: Check the crankshaft oil seal. If hardening or lip damage is found, it should be replaced.
Wear measurement: For every 1000 cumulative working hours, the following maintenance items need to be added: Check and measure the wear and clearance of the cylinder liner and piston; check and measure the wear and clearance of the crankshaft connecting rod journal and connecting rod bearing; check the wear and clearance of the valve rocker arm and rocker arm shaft, valve and valve guide hole.
In the last issue, we talked about the daily maintenance of highway pile drivers and solar pile drivers, which mainly involves four types of "oils": butter, lubricating oil, engine oil, hydraulic oil, and a "screw". I hope everyone can remember how to maintain our money-making tool: pile driver on a daily basis.Next, I would like to talk about what we should pay attention to during the running-in period of our pile driver.
I.What is the running-in period?
Generally speaking, the first 100 hours of a hydraulic pile driver after it leaves the factory is the running-in period. Just like two people, the process of becoming more familiar with each other is the running-in period. The same is true for pile drivers. It should be noted that both guardrail pile drivers and solar photovoltaic pile drivers require a running-in process. The use of the machine during the running-in period will directly affect the life of the machine.
II.The importance of pile driver running-in.
1. Equipment performance optimization
During the running-in period, the various moving parts of the photovoltaic pile driver, such as the power head, drill rod, cylinder and oil pump in the hydraulic system, can gradually adapt to each other's working conditions. This is like a pair of new shoes. It may be a little rubbing at the beginning, but after wearing it for a period of time, the shoes will fit the shape of the feet to a certain extent, and it will be more comfortable to wear. The pile driver is a complex mechanical equipment, which contains multiple systems such as mechanical, hydraulic, and electrical. During the running-in period, the various systems can gradually achieve better coordination.
2. Extend the service life of the equipment
If the photovoltaic pile driver is allowed to work at full load without a running-in period, the surface of each component is relatively rough and the friction coefficient is large. Under high load conditions, the wear between the components will be very serious.
3. Ensure work quality and efficiency
After running-in, the various parts of the pile driver can be better protected, the overall system structure of the equipment is stronger, and many possible faults encountered during construction are eliminated. Thus improving your economic benefits.
During the running-in period, the pile driver needs to be used carefully, and the hydraulic system must not be overloaded. More attention should be paid to the daily maintenance I mentioned earlier. After working for 50 hours, the cleanliness of the hydraulic oil should be checked, and the index should not be lower than 18/15 level. The oil suction filter element should be checked and cleaned. When checking, pay attention to whether the rubber or asbestos gasket is damaged. If damaged, it should be replaced in time.
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