The TZ536 solar pile driver is comprehensive in functions and can easily complete various complex construction operations such as piling, screw pile driving, impact drilling, spiral drilling, etc.
It uses Yuchai's four-cylinder turbocharged 91KW engine, which has high driving force and stability. The turbocharging feature allows it to adapt to high altitude areas and complete tasks excellently.
The pile driver body can rotate 360° and adopts a well-known domestic brand. The slewing motor and slewing bearing are ZhongYi products. Construction workers can easily adjust the angle and direction of TZ536 at the construction site to meet different operation requirements, making construction more convenient and efficient.
The effective travel of the normal model of mast is 5 meters, the compensation height is 1 meter, and 6-meter piles can be driven. Masts of different heights can be customized according to your requirements. The highest mast customized by our customers is 8 meters.
With both flexibility and reliability, the mast can be extended 40cm horizontally, the luffing cylinder can swing 10° left and right, and the maximum forward tilt angle is 100°. The vertical angle can be adjusted according to the ground conditions to meet the construction needs under different terrain conditions.
1.Sawing machine: responsible for processing raw steel and raw materials.2.Drilling machine: responsible for general drilling tasks.
3.CNC machine tools: responsible for the production of precision parts, with high efficiency and high precision.4.Ordinary lathe: turning and drilling.5.Boring machine: high drilling accuracy, responsible for high-precision drilling tasks.
6.Paint room: responsible for internal and external paint (baking paint process, no color difference, and basically no fading)7.Shot blasting room: responsible for surface rust removal and stain removal.
8. Laser cutting machine: greatly improves cutting accuracy and efficiency, while lowering processing costs.
9. Welding robot: stable welding quality and high production efficiency.
So, you will understand why the quality of our pile drivers is so outstanding - the design and processing equipment are accurate to the mm level, and we even have unique skills in painting and shot blasting, all of which can make our guardrail pile drivers,solar pile driverss more reliable and more outstanding.
The following engine maintenance knowledge takes the Yuchai 91Kw four-cylinder turbocharged diesel engine commonly used by our pile driver manufacturers on solar pile drivers as an example:
Daily maintenance
Check the oil: Check the oil, coolant and fuel levels before starting the machine every day to see if they are within the normal range. If they are insufficient, add them in time.
Appearance cleaning: Open the hood at the rear end of the pile driver and wipe the oil and dust on the engine surface with a rag frequently to keep the engine appearance clean, so as to find out if there are any abnormalities such as leakage in time.
Check the belt: Check the tension and appearance of the engine belt regularly to see if there are any abnormalities such as cracks and wear. If any problems are found, adjust or replace them in time.
First-level maintenance (performed after 100 cumulative working hours)
Replace the engine oil and clean the crankcase: Replace all the engine oil in the crankcase and clean the crankcase with diesel. Drain the oil and clean the crankcase after the machine is warm so that the impurities in the engine oil can be discharged better.Generally, the engine oil can be filled to the middle of the yellow area at the end of the dipstick.During the running-in period of the pile driver, a lot of metal debris and other impurities will be produced, which need to be cleaned up.
Clean the air filter: Open the air filter, remove the filter element, and remove the dust and dirt on the filter element. If the filter element is damaged, replace it immediately.Note: The air filter element cannot be rinsed with water. Dust and dirt can only be blown away with a high-pressure airflow. If water is used for rinsing, the air filter element will be damaged.
Check the diesel filter: After 200 cumulative hours of operation, remove the diesel filter element and clean it with clean diesel. If the filter element is damaged, replace it immediately.
Secondary maintenance (performed after 500 cumulative working hours)
Check and adjust valve clearance: Check and adjust the clearance of intake and exhaust valves to ensure the normal opening and closing of valves and the normal intake and exhaust of the engine.
Injector maintenance: Check the injection of injectors, clean the injectors and correct the injection pressure to ensure the normal injection atomization effect of the injectors and improve the combustion efficiency.
Check valve seal: Check the sealing of valves and valve seats, and grind and correct them if necessary to prevent valve leakage and affect engine performance.
Check fasteners: Check the fastening and anti-loosening of cylinder head nuts, connecting rod nuts, and flywheel nuts to ensure that all components are firmly connected.
Piston connecting rod assembly inspection: Take out the piston connecting rod assembly, check the piston ring opening clearance, clean and remove carbon deposits in various places on the piston head and piston ring groove.
Check crankshaft oil seal: Check the crankshaft oil seal. If hardening or lip damage is found, it should be replaced.
Wear measurement: For every 1000 cumulative working hours, the following maintenance items need to be added: Check and measure the wear and clearance of the cylinder liner and piston; check and measure the wear and clearance of the crankshaft connecting rod journal and connecting rod bearing; check the wear and clearance of the valve rocker arm and rocker arm shaft, valve and valve guide hole.
In the fields of research and development, production, manufacturing, and sales of pile drivers, our company has been committed to promoting technological innovation and providing customers with more efficient and intelligent solutions. Recently, we are proud to introduce our brand-new product - the TZD intelligent pile driver, which is undoubtedly a significant technological breakthrough in the pile driver industry.
The TZD intelligent pile driver incorporates the automatic control system of the pile driver, which integrates functions such as automatic walking, navigation, and automatic piling, realizing the fully automatic control of the pile driver. This innovative technology not only improves the construction efficiency but also reduces the labor cost, bringing about a brand-new transformation to photovoltaic construction and road guardrail construction.
The system is compatible with two working modes, namely the hammer head and the rotary head. The operators of the pile driver can easily control the pile driver with just a remote control and a tablet. The tablet is connected to the control terminal of the intelligent system for pile foundation construction via WIFI. The control terminal responds to the instructions from the tablet in real time, calculates based on the data returned by various sensors, and precisely controls the pile driver to perform actions such as drill arm resetting, slide frame straightening, slide frame resetting, walking, navigation alignment, pile hanging, and piling.
The system mainly consists of the following parts
The control terminal of the intelligent control system for pile foundation construction: As the core component, it is responsible for receiving instructions, processing data, and controlling various actions of the pile driver.
The APP of the intelligent control system for pile foundation construction: Through this APP, operators can set parameters more conveniently, monitor the construction progress, and check the equipment status.
3. The auxiliary remote control of the intelligent control system for pile foundation construction: In cases where it is inconvenient to operate with the tablet, the auxiliary remote control can provide an additional control method to ensure the smooth progress of the construction.
One person can complete all the piling construction tasks, which greatly improves the flexibility and efficiency of the construction. Whether in photovoltaic construction or road guardrail construction, the TZD intelligent pile driver can exert great advantages. Its emergence makes the construction more intelligent and efficient, empowering the world's infrastructure construction.
We believe that the introduction of the TZD intelligent pile driver will bring new development opportunities to the pile driver industry. We will continue to be committed to technological innovation, continuously improve the performance and quality of our products, and provide customers with more excellent services. Let's look forward to the TZD intelligent pile driver playing a greater role in future infrastructure construction together!
What is a Hydraulic Static Pile Driver?
Hydraulic Static Pile Driver is a powerful and efficient machine used in construction projects to install piles into the ground. With its hydraulic power, static pressing method, versatility, and precise control, it offers a reliable solution for creating stable foundations in various types of soil.
Benefits of Hydraulic Static Pile Drivers：
Hydraulic Power: The machine utilizes hydraulic systems to generate high power and force required for pile driving. Hydraulic cylinders create the driving force to push the piles into the ground with precision and control.
Static Pile Driving Method: Unlike traditional methods that use impact or vibration, the Hydraulic Static Pile Driver relies on static pressing. It gradually applies a consistent force to the pile, ensuring deeper and more uniform penetration into the soil. This method reduces noise and vibration, minimizing environmental impact and potential damage to nearby structures.
High Efficiency: Hydraulic Static Pile Drivers are known for their high efficiency in pile installation. They can drive piles quickly and continuously, even in challenging soil conditions. This efficiency reduces construction time and costs, improving overall productivity on the job site.
Versatility: The Hydraulic Static Pile Driver is adaptable to various pile types, including steel, concrete, and composite piles. It can handle different pile diameters and lengths, allowing flexibility in construction projects with varying requirements.
Precise Control and Monitoring: These machines are equipped with advanced control systems that allow operators to precisely control the driving force and monitor the pile installation process. Real-time data, such as penetration depth and driving resistance, can be collected and analyzed for quality assurance.
Safety Features: Hydraulic Static Pile Drivers are designed with safety features to protect operators and ensure safe operations. These include overload protection, emergency stop mechanisms, and safety guards to prevent accidents and injuries.
Environmental Friendliness: The static pile driving method used by Hydraulic Static Pile Drivers generates minimal noise and vibration, significantly reducing disturbances to nearby residents and the environment. This makes them an environmentally friendly option for pile installation.
IPv6 network supported
