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  • Use the professional guardrail drilling machine TZ530 to improve your guardrail installation efficiency Use the professional guardrail drilling machine TZ530 to improve your guardrail installation efficiency
    Feb 27, 2025
    Main application scenarios: Mainly used for drilling holes in cement pavement or lime layer of highways and expressways to install guardrail piles and fix guardrail pieces. In addition, it can also be used for municipal road guardrail installation, bridge guardrail drilling, urban and rural road isolation fence construction, tunnel guardrail drilling construction, etc.   Main features of TZ530 highway guardrail drilling machine:   1. Mast The mast can reach a max. height of 3.5 meters. The drilling depth can reach 2.2 meters. The drilling machine can easily cross the guardrail for drilling operations through the height lifting of the cylinder. In addition, the inner frame connected to the mast can extend 480mm horizontally, and the variable amplitude cylinder and swing cylinder can adjust the angle of the mast in the front, back, left and right directions, greatly improving the flexibility of the mast.   2.Wheel spacing The 1.78 m widened wheel spacing provides greater stability for operation and travel. In addition, the rear wheel uses a true air brake, and the braking performance is stable and reliable.   3. Engine Equipped with a ChangChai 490B four-cylinder diesel engine with a power of 39 KW and 52 horsepower. The engine is powerful and diesel is more economical, which can provide reliable power guarantee for guardrail drilling operations. And the engine supports customization (such as Cummins engine, etc.).   4. Hydraulic motor The torque is 4000Nm, which is powerful enough to handle most road drilling tasks. It can also be equipped with other types of rotating heads, such as rotating heads with torques of 2000Nm and 8000Nm   5.Air filter Considering the construction environment, it is equipped with a cyclone dust removal air filter, the top domestic air filter. Drilling operations will generate a lot of dust. Only in such an environment can the drilling machine maintain normal operation.   6.Oil atomizer The oil atomizer can provide continuous lubrication for the impactor, ensure the normal operation of the equipment, and improve the service life and working efficiency of the equipment.   7.Hydraulic oil tank Capacity: 80 liters The hydraulic oil tank uses a vent valve to keep the hydraulic oil clean and maintain the internal pressure of the hydraulic oil tank stable, greatly improving safety. At the same time, it can prevent the hydraulic oil from emulsifying and extend the service life of the hydraulic oil.   8.Diesel tank The explosion-proof resin diesel tank is highly safe and has good corrosion resistance. Unlike ordinary iron diesel tanks, the resin diesel tank will not rust and will not generate static electricity hazards, further enhancing safety.  
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  • Explore the powerful performance of TZ539 solar ramming machine in PV station ground mounting Explore the powerful performance of TZ539 solar ramming machine in PV station ground mounting
    Feb 25, 2025
    1. Versatility: The hydraulic hammer and rotating head (hydraulic drilling motor) of the working accessories can be easily switched. They are specially designed for PV power station construction and can complete various complex working conditions such as pile driving , pulling / screw pile driving / auger drilling / impact drilling, which almost covers all construction scenarios in ground mounting construction in PV power station construction. In addition, TZ539 supports customization and can be made into one working accessory with hydraulic hammer and rotating head, so there is no need to disassemble and replace.   2. Height of mast:The effective travel of the mast is 4 m, so that TZ539 can handle piling work below 4 meters and drilling work below 4 meters, which can meet most construction needs.   3.Angle of mast: The mast can be extended 40cm horizontally, with a max. forward tilt angle of 100° and a luffing cylinder that can swing 10° left and right. This makes the TZ539 more flexible, and the vertical angle can be adjusted according to the ground conditions, adapting to more complex working conditions.   4. Engine: The standard configuration is Yuchai 91KW ,124 horsepower turbocharged four-cylinder diesel engine, which is powerful and reliable, and the turbocharger allows it to operate normally in high altitude areas. In addition, the engine can be customized with engines of other brands and emission standards, such as Cummins engines that meet Euro V emission standards.   5.360° Rotation: The rotary motor and rotary bearing adopt a well-known domestic hydraulic brand - ZhongYi. The construction operators can easily adjust the angle and direction of the ramming machine at the construction site to meet different operation requirements.   6.Track: The hydraulic motors of Eddie, a well-known domestic hydraulic brand, are reliable and durable, and customers have reported that there have been no problems. Each track is 2300mm long, 300mm wide, and 500mm high. These precise dimensions allow it to easily cope with the most difficult terrain.   7.Hydraulic oil tank: Capacity: 105 liters. A breathing valve is installed on the top of the hydraulic oil tank to balance the air pressure inside the hydraulic oil tank. At the same time, it has excellent sealing performance to prevent the hydraulic oil from being contaminated and emulsified. The hydraulic oil can be used for a longer time and reduce costs.   8.Integrated operating table: One person can complete all operations of the machine.   9.Remote control system: Support customized remote control system. All operations can be completed by remote control, and the remote control distance is about 100m, which greatly reduces the difficulty of construction and improves construction efficiency.
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  • Improve your solar installation efficiency with a smarter driving system-TZ650 Improve your solar installation efficiency with a smarter driving system-TZ650
    Feb 22, 2025
      Intelligent Control System : The TZ650 intelligent solar pile driver incorporates the automatic control system of the pile driver, which integrates functions such as automatic walking, navigation, and automatic pile driving, realizing the fully automatic control of the pile driver. This innovative technology not only improves the construction efficiency but also reduces the labor cost, bringing about a brand-new transformation to photovoltaic construction ground installation and safety barrier installations.     The system is compatible with two working modes, namely the hammer head and the rotary head. The operators of the pile driver can easily control the pile driver with just a remote control and a tablet. The tablet is connected to the control terminal of the intelligent system for pile foundation construction via WIFI. The control terminal responds to the instructions from the tablet in real time, calculates based on the data returned by various sensors, and precisely controls the pile driver to perform actions such as drill arm resetting, slide frame straightening, slide frame resetting, walking, navigation alignment, pile hanging, and piling.         The system mainly consists of the following parts 1. The control terminal of the intelligent control system for pile foundation construction: As the core component, it is responsible for receiving instructions, processing data, and controlling various actions of the pile driver. 2. The APP of the intelligent control system for pile foundation construction: Through this APP, operators can set parameters more conveniently, monitor the construction progress, and check the equipment status. 3.  The auxiliary remote control of the intelligent control system for pile foundation construction: In cases where it is inconvenient to operate with the tablet, the auxiliary remote control can provide an additional control method to ensure the smooth progress of the construction. One person can complete all the piling construction tasks, which greatly improves the flexibility and efficiency of the construction. Whether in photovoltaic construction or road guardrail construction, the TZ650 intelligent pile driver can exert great advantages. Its emergence makes the construction more intelligent and efficient, empowering the world's infrastructure construction.   RTK & GNSS System : Signal base station: Installed on the machine itself, usinga GNSS base station can provide radio reference functions, obtaining the machine's coordinate position, with asignal coverage of 3km.   Satellite system : Satellite system selection mainly includes 4 satellite systems: GPS, GLONASS, GALILEO, BeiDou. According to the needs of measurement work, you can choose whether to receive the signal of the corresponding satellite system. In actual operation, please select the appropriate differential mode and set the corresponding parameters to ensure that the system receives differential signals and guarantees high-precision positioning needs.     Automatic leveling system : The intelligent pile driver is equipped with two built-in attitude sensors for real-time monitoring and adjusting themachine's own working status, three rope displacement sensors for obtaining the extension distance of the horizontal and vertical masts, and a rotary encoderamong others.With just one button, the mast of the pile driver can be reset to a vertical position.   Walking track : The pile driver uses a rubber track chassis, which unlike traditional steel tracks, reduces the overall weight of the machine, lessens the damage to the road surface.and also reduces the noise generated by the machine during operation.     Engine : Cummins 75KW, 102 horsepower turbocharged engine, powerful and reliable.   Work accessories : The hydraulic hammer is equipped with a silent hammer case covered with high-strength plates, embedded with imported wear-resistant plates, which reduces the resonance between the hydraulic hammer and the hammer case, lowers the wear of the hydraulic hammer,and extends its service life.  
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  • Latest upgrade of the guardrail drilling machine, use remote control to solve your drilling problems Latest upgrade of the guardrail drilling machine, use remote control to solve your drilling problems
    Feb 19, 2025
      Are you still worried about the dust and bad construction environment (severe cold and hot) when drilling? Are you still worried about the poor cooperation and inaccurate positioning of the masters? Now, the latest TZ530T intelligent remote control integrated guardrail drilling machine launched by TeZhong Machinery provides you with a full range of solutions!     The core advantages of TZ530 intelligent remote control integrated drilling machine: 1. Intelligent remote control: Only one person needs to operate remotely to complete the drilling operation, which is simple and efficient. The construction environment of drilling operation is generally dusty, which is harmful to the health of the operator. However, because of the remote control system, the operator can operate the guardrail drilling machine to operate in a place far away from too much dust. The maximum distance of remote control is 100m. 2. Dust-free operation, environmental protection and health: The advanced dust cover is used to effectively reduce dust during the drilling process, improve the construction environment, and protect the health of workers. 3. Adapt to extreme environments: Whether it is severe cold or hot summer, TZ530T can operate stably to ensure that the construction progress is not affected by the weather. 4. Precise positioning, efficient construction: The intelligent control system ensures accurate drilling positioning, avoids manual errors, and improves construction quality and efficiency. 5. No need for additional separate traction air compressor: The integrated design is equipped with an air compressor, which saves the trouble of traditional drilling machines requiring additional traction air compressors, reduces costs, and improves convenience.     Choosing TZ530T means choosing an efficient, environmentally friendly and precise drilling solution! When buying a drilling machine, the first choice is the TZ530T intelligent remote control integrated drilling machine from TeZhong Machinery! Contact us now to learn more details and experience the construction revolution brought by technology!  
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  • Key features of guardrail pile driver TZ390 to improve your installation efficiency Key features of guardrail pile driver TZ390 to improve your installation efficiency
    Feb 17, 2025
    As a source manufacturer of guardrail pile drivers in China, I know every highway guardrail pile driver I produce very well. They are like our children, growing up through each of our processes, and then going to all parts of the world and flying to a wider blue sky. Our "children" have many, many characteristics. 1.The TZ390 guardrail pile driver has comprehensive functions: you can simply replace the work accessories (Hammer or rotary motor)to complete different tasks: pile driving , pulling/screw piling/screw drilling/impact drilling/water drilling. Max.piling height:3m Max.drilling depth:2.2m 2. Wide range of uses: mainly used in various pile foundation construction scenes such as highways, urban roads, rural roads, railway protection, truck platform protection, river protection, industrial parks, etc.     3. Adopts four-cylinder Changchai 490B engine, 39KW, 52 horsepower, strong and reliable power. 4. The diesel tank made of explosion-proof resin has high safety and good corrosion resistance. Unlike ordinary iron diesel tanks, the diesel tank made of resin will not rust and will not generate static electricity hazards, further enhancing safety. 5. Adopt 85mm hydraulic hammer, high frequency, high efficiency, durable and reliable.     6: The steel of the main working parts such as hammer splints and push frames adopts manganese plate Q345B national standard 12 thick. 7. The wear-resistant material of the movable position of the boom is NM450 material, and the wear resistance is doubled. The middle position of the boom adopts reinforced plate ribs, especially when performing high-intensity operations during pile pulling operations, there will be no bending or twisting. 8. The steering wheel adopts hydraulic power steering. 9. The hydraulic oil pipe uses 30 thickened 4-layer steel wires, which is more durable.     10. The integrated hydraulic oil tank is equipped with a breathing valve on the hydraulic oil tank cover to balance the internal pressure of the hydraulic oil tank. It is safe, rainproof, not easy to emulsify, and self-exhausting. 11. The real air-off brake with a push shaft has strong braking performance and can adapt to various slope conditions. 12. The wheelbase is 1.78 meters wide, and the driving and operation are stable and reliable.     13. The whole machine is painted more evenly through one-stop painting, and the whole frame is rust-free, shot-blasted, and sand-blasted. 14. Boring machines are used to drill holes, and holes are formed in one time. The error of parts in the details is greatly reduced, and the pile positioning is more accurate.    
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  • Explore the various powerful features of TZ585 solar pile driver: high efficiency, durable and reliable, high cost performance Explore the various powerful features of TZ585 solar pile driver: high efficiency, durable and reliable, high cost performance
    Feb 15, 2025
        ✅1.Comprehensive functions: Designed specifically for the installation and construction of photovoltaic power plants, the working accessories, hydraulic hammer (for piling and tamping) and rotary head (hydraulic motor, for screw pile installation and drilling) can be easily switched. The TZ585 solar pile driver is comprehensive in functions and can easily complete various complex construction operations, such as piling, screw pile, impact drilling, auger drilling, etc., which can basically meet all photovoltaic power station construction pile foundation construction scenarios. ✅2. Engine: Standard configuration is Changchai four-cylinder 52KW engine, which is powerful and stable. And under the professional knowledge guidance of TeZhong engineers, the engine is equipped with a powerful cooling system, which can enable the machine to operate normally under 50℃ environmental conditions. Engines of other brands and emission standards can be customized, such as Yanmar and Cummins engines. ✅3. Mast: Retractable, using oil cylinder plus chain to compensate height, effective stroke up to 4m, can handle 4m high piles, and drill 4m deep holes. Higher masts can also be customized according to your needs.     ✅4. Flexibility and reliability of the mast: It can extend 40cm horizontally, swing left and right up to 10° (there will be certain construction risks if the angle is greater than 10°), and the maximum forward tilt angle is 100°. Therefore, the vertical angle of TZ585 can be simply adjusted according to the ground conditions to adapt to various complex construction needs and improve the construction efficiency of photovoltaic construction. ✅5. Tracks: The travel motor uses a hydraulic motor from the well-known domestic brand Eddie, which is 2100mm long, 1900mm wide, and 490mm high. These precise designs can easily cope with the most difficult terrain. The maximum climbing angle is ≤30°. ✅6.Hydraulic oil tank capacity: 85 L. A breathing valve is installed on the top of the hydraulic oil tank to balance the air pressure inside the hydraulic oil tank. At the same time, it has excellent sealing performance to prevent the hydraulic oil from being contaminated and emulsified. The hydraulic oil can be used for a longer time and reduce costs. ✅7. Integrated operating console & cab: One person can complete all operations of the machine.  
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  • Solve your solar power plant construction problems with TZ536 Solar Pile Drivers Solve your solar power plant construction problems with TZ536 Solar Pile Drivers
    Feb 13, 2025
    Want to make your solar installation project faster, easier and more cost-effective? TeZhong Machinery is your ultimate destination for high-quality solar PV pile drivers for ground installation. Why choose TeZhong - Solar Pile Drivers TZ536 machine? ✔: Efficient Solution: The TZ536 Pile Driver is designed to simplify your solar installation. ✔: Trusted Durability: Built to withstand the toughest conditions, ensuring long-term reliability. ✔: Competitive Pricing: Affordable solution without compromising quality. ✔: Expert Support: TeZhong - Solar Pile Drivers is here to help! ​Whether you are installing solar panels for a commercial or utility-scale project, TeZhong - Solar Pile Drivers provides everything you need to stay ahead in this rapidly evolving industry. Discover the power and reliability of the TZ536: 1. Versatility: The hydraulic hammer and rotating head (hydraulic drilling motor) of the working accessories can be easily switched. They are specially designed for photovoltaic power station construction and can complete various complex working conditions such as pile driving, pile pulling / screw pile driving / auger drilling / impact drilling, which almost covers all construction scenarios in pile foundation construction in photovoltaic power station construction. In addition, it supports customization and can be made into a working accessory with hydraulic hammer and rotating head, so there is no need to disassemble and replace. 2. The effective travel of the mast is 5 meters, plus a compensation height of 1 meter, so that TZ536 can handle piling work below 6 meters and drilling work below 5.5 meters, which can meet most construction needs. In addition, we have customized 8m high masts for customers, which require the addition and balancing of counterweights. 3. The mast can be extended 40cm horizontally, with a maximum forward tilt angle of 100° and a luffing cylinder that can swing 10° left and right. This makes the TZ536 more flexible, and the vertical angle can be adjusted according to the ground conditions, adapting to more complex working conditions. 4. Engine: The standard configuration is Yuchai 91KW,124Horsepower turbocharged four-cylinder diesel engine, which is powerful and reliable, and the turbocharger allows it to operate normally in high altitude areas. In addition, the engine can be customized with engines of other brands and emission standards, such as Cummins engines that meet Euro V emission standards. 5.360° rotation: The rotary motor and rotary bearing adopt the well-known domestic hydraulic brand - Zhongyi. The construction personnel can easily adjust the angle and direction of the drilling rig at the construction site to meet different operation requirements. 6. Tracks: The hydraulic motors of Eddie, a well-known domestic hydraulic brand, are reliable and durable, and customers have reported that there have been no problems. Each track is 2800mm long, 300mm wide, and 600mm high. These precise dimensions allow it to easily cope with the most difficult terrain. In addition to steel tracks, rubber tracks can also be customized, and rubber blocks can be added to steel tracks (if used in highway guardrail construction, it can prevent damage to the highway. 7. Hydraulic oil tank capacity: 105 liters. A breathing valve is installed on the top of the hydraulic oil tank to balance the air pressure inside the hydraulic oil tank. At the same time, it has excellent sealing performance to prevent the hydraulic oil from being contaminated and emulsified. The hydraulic oil can be used for a longer time and reduce costs. 8. Integrated operating table, one person can complete all operations of the machine. 9. Remote control system: Support customized remote control system. All operations can be completed by remote control, and the remote control distance is about 100m, which greatly reduces the difficulty of construction and improves construction efficiency.    
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  • TZ536 solar pile driver makes your construction site fast, stable and efficient TZ536 solar pile driver makes your construction site fast, stable and efficient
    Jan 22, 2025
      The TZ536 solar pile driver is comprehensive in functions and can easily complete various complex construction operations such as piling, screw pile driving, impact drilling, spiral drilling, etc. It uses Yuchai's four-cylinder turbocharged 91KW engine, which has high driving force and stability. The turbocharging feature allows it to adapt to high altitude areas and complete tasks excellently. The pile driver body can rotate 360° and adopts a well-known domestic brand. The slewing motor and slewing bearing are ZhongYi products. Construction workers can easily adjust the angle and direction of TZ536 at the construction site to meet different operation requirements, making construction more convenient and efficient. The effective travel of the normal model of mast is 5 meters, the compensation height is 1 meter, and 6-meter piles can be driven. Masts of different heights can be customized according to your requirements. The highest mast customized by our customers is 8 meters. With both flexibility and reliability, the mast can be extended 40cm horizontally, the luffing cylinder can swing 10° left and right, and the maximum forward tilt angle is 100°. The vertical angle can be adjusted according to the ground conditions to meet the construction needs under different terrain conditions.    
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  • Let me show you the main equipment that our pile driver factory completes machining Let me show you the main equipment that our pile driver factory completes machining
    Jan 16, 2025
    1.Sawing machine: responsible for processing raw steel and raw materials.2.Drilling machine: responsible for general drilling tasks.   3.CNC machine tools: responsible for the production of precision parts, with high efficiency and high precision.4.Ordinary lathe: turning and drilling.5.Boring machine: high drilling accuracy, responsible for high-precision drilling tasks.   6.Paint room: responsible for internal and external paint (baking paint process, no color difference, and basically no fading)7.Shot blasting room: responsible for surface rust removal and stain removal.     8. Laser cutting machine: greatly improves cutting accuracy and efficiency, while lowering processing costs.   9. Welding robot: stable welding quality and high production efficiency.     So, you will understand why the quality of our pile drivers is so outstanding - the design and processing equipment are accurate to the mm level, and we even have unique skills in painting and shot blasting, all of which can make our guardrail pile drivers,solar pile driverss more reliable and more outstanding.
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  • How to choose the right hydraulic oil for photovoltaic pile drivers under different climatic conditions? How to choose the right hydraulic oil for photovoltaic pile drivers under different climatic conditions?
    Jan 09, 2025
        The hydraulic oils commonly used in photovoltaic pile drivers mainly include anti-wear hydraulic oil, low-temperature hydraulic oil, etc. Due to different climatic conditions in different regions, there are certain differences in the selection of hydraulic oil. The following are the specific situations:   High temperature areas Applicable hydraulic oil types: usually choose ISO 46 anti-wear hydraulic oil or other hydraulic oil with higher viscosity. Analysis of the cause: The ambient temperature in high-temperature areas is high. Hydraulic oil with higher viscosity can maintain better stability and performance at high temperatures, which can reduce the risk of leakage caused by the thinning of hydraulic oil at high temperatures, and provide good lubrication, cooling and sealing for the hydraulic system of the pile driver, ensuring the normal operation of the system in high-temperature environments, such as desert areas in the Middle East.   Cold Regions Applicable hydraulic oil types: Generally recommended to use L-HV low temperature hydraulic oil or L-HS ultra-low temperature hydraulic oil   Cause analysis: In cold regions, such as China's northeast region and parts of Russia, the winter temperature often drops to very low levels. The viscosity of ordinary hydraulic oil will increase significantly at low temperatures, and may even solidify, making it difficult to start the hydraulic system. , poor operation and other problems. Low-temperature hydraulic oil has a low pour point and good low-temperature fluidity, and can quickly reach various lubrication parts in a low-temperature environment, ensuring that the hydraulic system starts and works normally under cold conditions.   Temperate regions Applicable hydraulic oil types: ISO 32 or ISO 46 anti-wear hydraulic oil are more commonly used.   Analysis of the reasons: The climate in temperate zones is relatively mild, and the temperature range is relatively small. These two types of hydraulic oils can basically meet the use needs of temperate zones most of the time. ISO 32 hydraulic oil has a lower viscosity and better fluidity in seasons or environments with slightly lower temperatures. It is suitable for some photovoltaic pile drivers that require higher response speeds; ISO 46 hydraulic oil can provide better stability and lubrication performance in high temperatures in summer or when the equipment is under heavy load.   High humidity areas Applicable hydraulic oil types: anti-wear hydraulic oil with good anti-emulsification and anti-rust properties, such as Mobil DTE 20 series.   Cause analysis: In high humidity areas, such as Jiangnan region in China and some countries in Southeast Asia, the moisture content in the air is high, and the hydraulic oil is easily contaminated by moisture and emulsified and deteriorated, affecting the normal operation of the hydraulic system. Therefore, it is necessary to use hydraulic oil with good anti-emulsification properties, which can quickly separate from water to prevent the occurrence of emulsification. At the same time, good rust resistance can protect the metal parts of the hydraulic system from corrosion.  
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  • A brief discussion on the working principle and application fields of down-the-hole drilling rigs A brief discussion on the working principle and application fields of down-the-hole drilling rigs
    Jan 02, 2025
    A down-the-hole drill is a type of c that performs underground operations in a rotating manner. It can perform underground drilling operations through its own rotation and propulsion, and is commonly used in construction engineering, geological exploration, mining and other fields. This article will introduce the principle, structure and application field of down-the-hole drill in detail. The principle of down-the-hole drilling rigs is mainly based on the rotation and thrust of the drill rod. The drill rod breaks the soil layer by rotating; at the same time, the drill rod pushes down, and the high-pressure gas released from the inside of the drill rod to the bottom of the hole (this requires an air compressor) discharges the broken soil and rocks upward. This continues until the predetermined drilling depth is reached. Down-the-hole drilling rigs are usually composed of a drill rod, a drill bit, a power unit and a control system, among which the power unit can be a hydraulic system or an electric motor, and the control system is responsible for realizing the accurate operation of the drilling rig. Down-the-hole drills are highly flexible and adaptable, and are suitable for operations under a variety of geological conditions. Drill rods and drill bits of different diameters and lengths can be selected as needed to meet different hole-opening requirements. Down-the-hole drills can also perform core sampling and well logging. Down-the-hole drills are widely used in the field of construction engineering. They can be used to drill holes in pile foundation construction and provide stable foundation support for large buildings. At the same time, down-the-hole drills also play an important role in the construction of underground pipelines, bridge supports, tunnels and other structures. Their efficient operating capabilities and accurate positioning technology make the construction process safer and more precise. Down-the-hole drills are also widely used in geological exploration and mining. In geological exploration, it is often necessary to obtain underground samples and data to evaluate the reserves and mining value of mineral resources, and down-the-hole drills can accurately obtain core samples. Down-the-hole drills have important application value in the fields of construction engineering, geological exploration and mining. With its efficient operation capability and accurate positioning technology, it provides great convenience for people's work. With the continuous advancement of science and technology, it is believed that down-the-hole drills will continue to grow and play an important role in more fields. Tezhong Machinery is the source manufacturer of down-the-hole drilling rigs from China. It produces various drilling rigs such as split down-the-hole drilling rigs, integrated down-the-hole drilling rigs, open-pit down-the-hole drilling rigs, etc. It also accepts customization and can match various air compressors for you. Thanks for your reading!              
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  • Maintenance of diesel engines for pile drivers Maintenance of diesel engines for pile drivers
    Dec 27, 2024
    The following engine maintenance knowledge takes the Yuchai 91Kw four-cylinder turbocharged diesel engine commonly used by our pile driver manufacturers on solar pile drivers as an example: Daily maintenance Check the oil: Check the oil, coolant and fuel levels before starting the machine every day to see if they are within the normal range. If they are insufficient, add them in time. Appearance cleaning: Open the hood at the rear end of the pile driver and wipe the oil and dust on the engine surface with a rag frequently to keep the engine appearance clean, so as to find out if there are any abnormalities such as leakage in time. Check the belt: Check the tension and appearance of the engine belt regularly to see if there are any abnormalities such as cracks and wear. If any problems are found, adjust or replace them in time.   First-level maintenance (performed after 100 cumulative working hours) Replace the engine oil and clean the crankcase: Replace all the engine oil in the crankcase and clean the crankcase with diesel. Drain the oil and clean the crankcase after the machine is warm so that the impurities in the engine oil can be discharged better.Generally, the engine oil can be filled to the middle of the yellow area at the end of the dipstick.During the running-in period of the pile driver, a lot of metal debris and other impurities will be produced, which need to be cleaned up.     Clean the air filter: Open the air filter, remove the filter element, and remove the dust and dirt on the filter element. If the filter element is damaged, replace it immediately.Note: The air filter element cannot be rinsed with water. Dust and dirt can only be blown away with a high-pressure airflow. If water is used for rinsing, the air filter element will be damaged. Check the diesel filter: After 200 cumulative hours of operation, remove the diesel filter element and clean it with clean diesel. If the filter element is damaged, replace it immediately. Secondary maintenance (performed after 500 cumulative working hours) Check and adjust valve clearance: Check and adjust the clearance of intake and exhaust valves to ensure the normal opening and closing of valves and the normal intake and exhaust of the engine. Injector maintenance: Check the injection of injectors, clean the injectors and correct the injection pressure to ensure the normal injection atomization effect of the injectors and improve the combustion efficiency. Check valve seal: Check the sealing of valves and valve seats, and grind and correct them if necessary to prevent valve leakage and affect engine performance. Check fasteners: Check the fastening and anti-loosening of cylinder head nuts, connecting rod nuts, and flywheel nuts to ensure that all components are firmly connected. Piston connecting rod assembly inspection: Take out the piston connecting rod assembly, check the piston ring opening clearance, clean and remove carbon deposits in various places on the piston head and piston ring groove. Check crankshaft oil seal: Check the crankshaft oil seal. If hardening or lip damage is found, it should be replaced. Wear measurement: For every 1000 cumulative working hours, the following maintenance items need to be added: Check and measure the wear and clearance of the cylinder liner and piston; check and measure the wear and clearance of the crankshaft connecting rod journal and connecting rod bearing; check the wear and clearance of the valve rocker arm and rocker arm shaft, valve and valve guide hole.  
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